I. Summary and features:
1. Summary:
1.1. This car is a multi-functional self-cutting, flat steel plate butt welding and corner welding without blind spot welding.Intelligent car. Equipped with a positioning device, the fillet weld or workpiece butt welding can be quickly positioned by adjusting the positioning rod;
1.2. The magnetic seat of the rail fixed switch is of strong magnetic adsorption structure, and its position can be adjusted to meet the requirements of spanning installation of the reserved hole of the steel plate.It is suitable for the structural workpieces in the crossing area, such as reinforcing plates, pulling codes and plates with holes and holes, etc ... obstacles and narrow positions; Widely used in welding engineering of ships, locomotives, petrochemicals and steel structures;
2. Features:
2.1. Clutch device is installed on the car body, which can manually move the car body quickly. The track rack is wear-resistant.The steel rack improves the service life.
2.2. Digital display of all operation functions is convenient for adjusting various parameters.
2.3. Two ends of the pendulum extension shaft can be clamped with one welding torch or two welding torches at the same time according to the working conditions to achieve blind spot welding at both ends;
2.4. The trolley guide rail has an adsorption force of ≥132Kg, which can butt weld and fillet weld, cut and carbon plane workpieces. The standard track length is 1200mm, and the track with special length can be customized according to the requirements of workpiece length.
2.5. High-capacity lithium battery is used for power supply, and no external power supply is needed. One charge can satisfy continuous operation for more than 10 hours;
2.6. The guide rail is designed with a guide positioning device, which can quickly position fillet welds or butt welding of workpieces by adjusting the positioning rod;
2.7. The positioning is quick and simple, which saves the measurement and positioning time and improves the labor efficiency;
2.8. The welding gun clamping mechanism has the swing function, which is suitable for welding wide and thick welds (the thin plate does not have the swing function);
II. The applicable workpiece and shape:
2.1. Generally used for horizontal welding, plane butt welding, vertical butt welding, fillet welding, etc. fitIt is suitable for the structural workpieces in the crossing area, such as reinforcing plates, pulling codes, holes and holes on the plates, obstacles and narrow positions.
2.2. The walking width of the welding trolley should be greater than 350mm, and there should be enough walking position for the trolley during welding.
2.3. The gap between the weld base material should be consistent and should not be greater than 3mm, otherwise the welding effect will be affected;
2.4. The workpiece should be made of magnetic conductive material. If there is no magnetic conductivity, the track magnet can't be adsorbed on the workpiece, which will cause the trolley to run unsteadily or even fall and be damaged.
2.5. Applicable to common welding wires and flux-cored wires with φ Φ1.6mm and below.
III. Operating instructions of the control panel:
IV. Specifications and technical parameters:
Serial number |
Item |
Parameter internal capacity |
|
1 |
Applicable workpiece |
Iron workpiece, fillet weld, butt weld |
|
2 |
Walking mode |
Track type |
|
3 |
Track length |
1200mm (customizable) |
|
4 |
type of drive |
Gear and rack transmission |
|
5 |
adsorption capacity |
200kg |
|
6 |
Traveling speed |
35 — 800 (mm/min) |
|
7 |
Swing speed |
0-65 cycles/min |
|
8 |
Swing angle |
0—±5° |
|
9 |
Left stop time |
0—2.5S |
|
10 |
Right stop/delay arcing time |
0—2.5S |
|
11 |
Swing mode |
||
12 |
Welding torch adjustment range |
crosswise |
40mm |
be on the perpendicular |
40mm |
||
Rotate around x axis of welding gun. |
±45° |
||
The welding gun rotates around the Y axis. |
±20° |
||
13 |
Material |
aluminium alloy |
|
14 |
Input power supply |
24V-3AH lithium battery |
|
15 |
Trolley size |
Length× width× height: 1200×356×330 |
|
16 |
Weight |
7kg car body, 5.6 kg track |
|
V. Inspection and maintenance:
In order to use the automatic welding trolley safely and for a long time, the equipment should be maintained regularly.
1. Remove the splash from the control box panel and welding torch adjustment part: always clean the splash from the control box panel and welding torch adjustment part to prevent the circuit board from being damaged and the welding torch from being unable to be adjusted.
2. Removing welding slag: Always remove welding slag and foreign matters from the guide rails, driving wheels, magnets and sliders.
3. Fasten the welding gun fixture and the screw for angle adjustment: if it becomes loose, it will cause unstable walking and poor welding.
4. Often check whether the plug, welding torch control line is damaged, whether the battery can charge and discharge normally.
5. Regularly check the running status of the traveling motor, swing motor, traveling mechanism, etc. to confirm whether there is abnormal fever or noise.
6. If the battery is not used for a long time, it needs to be charged once every three months to ensure that the battery has electricity for storage.
